Top Techniques for Mastering the Cable Swager and Cutter: A Comprehensive Guide

The cable swager and cutter are indispensable tools in the world of cable and wire rigging. These tools are used to manipulate and cut cables to precise lengths, ensuring a perfect fit for any application. Mastering the use of these tools is essential for anyone involved in the rigging industry, and this article aims to provide a comprehensive guide to the top techniques for mastering the cable swager and cutter.

The cable swager is a tool used to crimp or swage Wire Rope or cable fittings. This tool is designed to create a secure connection between the cable and the fitting, ensuring that the cable can withstand the rigors of use without breaking or slipping. To master the use of the cable swager, one must first understand the importance of selecting the correct die. The die is the part of the swager that shapes the cable and fitting, and using the wrong die can result in a weak connection. Therefore, always ensure that the die matches the size and type of cable and fitting being used.

Once the correct die has been selected, the next step is to properly position the cable and fitting in the swager. The cable should be inserted into the fitting until it is flush with the end of the fitting. The fitting should then be placed in the swager, with the cable extending out of the back of the swager. The swager should then be closed, applying pressure to the fitting and forming a secure connection with the cable.

The cable cutter, on the other hand, is used to cut cables to the desired length. To master the use of the cable cutter, one must first understand the importance of making a clean, straight cut. A jagged or angled cut can weaken the cable and make it difficult to insert into a fitting. Therefore, always ensure that the cable is held steady and that the cutter is positioned perpendicular to the cable before making a cut.

Once the cutter is properly positioned, apply pressure to the handles of the cutter. The blades of the cutter should slice through the cable, creating a clean, straight cut. If the cut is jagged or angled, it may be necessary to make a second cut to correct the issue.

In conclusion, mastering the cable swager and cutter requires understanding the importance of selecting the correct die and making a clean, straight cut. It also requires practice and patience, as these tools can be difficult to use effectively without experience. However, with time and effort, anyone can learn to use these tools proficiently, ensuring that their cable and wire rigging projects are completed to the highest standard. Remember, safety should always be a priority when using these tools, so always wear protective gear and follow all safety guidelines.